GAIL Refinery Technology Background
Refinery Technology

World-Class RefiningTechnology

Experience Nigeria's most advanced petroleum refinery featuring cutting-edge Chinese National Standard technology, comprehensive processing units, and strict environmental compliance.

100K
BPD Capacity
1K+
Hectares
9
Processing Units
24/7
Operations
Facility Overview

Advanced RefiningInfrastructure

Our state-of-the-art refinery in Ipokia, Ogun State, represents the pinnacle of petroleum refining technology in West Africa. Built with Chinese National Standard technology and exclusive intellectual property rights, the facility ensures optimal efficiency and environmental compliance.

The refinery features fully vertically integrated technology covering all aspects of refining, petrochemicals, and gas processing. With a current capacity of 100,000 barrels per day and expandable to 250,000 BPD, we're positioned to meet growing energy demands across Nigeria and West Africa.

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Processing Units

Nine specialized processing units working in harmony to deliver premium petroleum products.

Atmospheric & Vacuum Distillation Unit

ADU/VDU

Primary distillation processes separating crude oil into various fractions based on boiling points.

Capacity:100,000 BPD
Temperature:Up to 400°C
Key Products:
NaphthaKeroseneDieselHeavy Gas Oil

Catalytic Cracking Unit

CCU

Converts heavy hydrocarbons into lighter, more valuable products using catalytic processes.

Capacity:45,000 BPD
Temperature:500-550°C
Key Products:
GasolineLight Cycle OilPropylene

Catalytic Gasoline Hydrogenation Unit

CGHU

Removes sulfur and improves gasoline quality through hydrogenation processes.

Capacity:25,000 BPD
Temperature:300-400°C
Key Products:
Premium GasolineHigh Octane Fuel

Kerosene Hydrogenation Unit

KHU

Produces high-quality jet fuel and kerosene meeting international aviation standards.

Capacity:15,000 BPD
Temperature:350-380°C
Key Products:
Jet A-1Aviation FuelKerosene

Diesel Hydro-Refining Unit

DHRU

Produces ultra-low sulfur diesel meeting Euro 5 emission standards.

Capacity:35,000 BPD
Temperature:320-370°C
Key Products:
Euro 5 DieselUltra-Low Sulfur Diesel

Catalytic Reforming Unit

CRU

Converts naphtha into high-octane gasoline and produces aromatics for petrochemicals.

Capacity:20,000 BPD
Temperature:480-520°C
Key Products:
High Octane GasolineAromaticsHydrogen

Gas Fractionation Unit

GFU

Separates refinery gases into individual components for various applications.

Capacity:50 MMSCFD
Temperature:20-60°C
Key Products:
PropaneButaneEthylenePropylene

MTBE Unit

MTBE

Produces methyl tertiary-butyl ether for octane enhancement in gasoline.

Capacity:1,200 MT/Day
Temperature:60-80°C
Key Products:
MTBEOctane Booster

Sulfur Recovery Unit

SRU

Recovers sulfur from hydrogen sulfide streams, ensuring environmental compliance.

Capacity:150 LT/Day
Temperature:300-350°C
Key Products:
Elemental SulfurTail Gas Treatment
Technical Details

Detailed Specifications

Comprehensive technical specifications demonstrating our commitment to excellence and precision.

Refinery Capacity

Design Capacity100,000 BPD
Operational Capacity100,000 BPD
Expandable Capacity250,000 BPD
Annual Throughput36.5 Million Barrels

Infrastructure

Land Area1,000+ Hectares
Storage Capacity2.5 Million Barrels
Crude Oil Tanks12 Tanks (150,000 bbl each)
Product Tanks24 Tanks (100,000 bbl each)

Technology Standards

Technology OriginChinese National Standard
Design StandardsASME, API, ASTM
Environmental StandardsEuro 5 Compliance
Quality CertificationsISO 9001:2015

Products Output

Gasoline Euro 525,000 BPD
Diesel Euro 535,000 BPD
Aviation Fuel15,000 BPD
LPG/Propane8,000 BPD
MTBE1,200 MT/Day
Aromatics5,000 BPD
Safety & Environment

Safety & Environmental Excellence

Our commitment to safety and environmental stewardship drives every aspect of our operations.

Advanced Safety Systems

Comprehensive safety instrumented systems (SIS) with redundant protection layers.

Environmental Monitoring

Continuous emissions monitoring and environmental impact assessment systems.

24/7 Operations

Round-the-clock monitoring and control with automated safety shutdowns.

Regulatory Compliance

Full compliance with Nigerian DPR/NUPRC and international safety standards.

Strategic Location

Optimal Logistics& Distribution

Strategically located in Ipokia, Ogun State, our refinery sits on over 1,000 hectares along the Nigeria-Benin border. This prime location provides direct access to international markets while serving domestic energy needs efficiently.

Our comprehensive logistics infrastructure includes dedicated storage facilities, pipeline connections, and direct access to coastal shipping routes, ensuring reliable and cost-effective product distribution across West Africa.

Direct Border Access to Benin Republic
Coastal Shipping Route Connectivity
2.5 Million Barrel Storage Capacity
Dedicated Pipeline Infrastructure
Multi-Modal Transportation Hub
International Export Facilities

Refinery Location

Situated in the heart of West Africa's energy corridor, our refinery serves as a strategic hub for regional petroleum distribution and international trade.

Ipokia, Ogun State, Nigeria
1,000+ Hectares of Land
Bordering Benin Republic

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